基于声学有限元的柴油机增压器压气机气动噪声研究

为研究船用低速柴油机增压器压气机气动噪声,采用计算流体动力学和声学有限元的混合计算方法进行了数值预测。通过试验对压气机计算模型进行了验证。在3个工况下对压气机非定常流场进行了计算,其中压力脉动被用作声学计算中的声源信息;采用声学有限元方法对压气机气动噪声进行了预测。结果表明:计算流体力学和声学有限元的混合计算方法具有较高的计算精度,可以用于压气机气动噪声数值预测;压气机进口气动噪声主要谱成分为离散单音噪声和宽频噪声;离散单音噪声在叶片通过频率处有明显的指向性,存在两个突出峰值。     

双离心压气机共用单一进气歧管致 进口流场畸变的仿真分析

针对V型发动机的共用单一管路对置离心压气机进口流场畸变特性进行了研究,通过台架试验测试了初始压气机性能,完成了仿真模型的标定。在此基础上分析了压气机进口流场的变化特征,分析结果表明:共用单一管路对压气机特性影响明显,造成了两侧压气机堵塞流量的降低,在大流量工况区域效率明显下降,右侧压气机恶化程度要明显高于左侧。原因在于受安装位置空间限制,喉口处畸变扩展与进口周向畸变叠加效应使得右侧压气机在周向和叶高方向的畸变程度均高于左侧压气机。进口的畸变效应会一直持续至压气机叶轮内部,使压气机性能变差。     

降膜蒸发管内插往复螺旋强化传热实验研究

为有效解决降膜蒸发器加热管中传热效率与结垢问题，提出了一种降膜蒸发管内插往复螺旋强化传热技术，强化管内插螺旋运动与管壁碰撞过程。实验研究内插螺旋的结构参数、螺旋往复行程，以及热通量、蒸发压力以及溶液喷淋密度等工艺参数对降膜蒸发过程传热性能影响。实验结果表明，此技术的除垢防垢性能及传热性能优于空管及单纯的内插螺旋性能，在螺旋外径d=30 mm、螺距f=45 mm、丝径e=1.8 mm、往复行程H=100 mm时，其传热系数分别是空管和单纯的内插螺旋的2.08和1.26倍。通过对管内蒸发侧传热系数进行分析，总结得到与热通量、蒸发压力以及溶液喷淋密度相关的降膜蒸发传热系数关联式。     

Performance study of constant temperature water immersion thawing system using refrigerator compressor casing heat

Five commonly used thawing methods include water immersion (WT), lotic water (LT), ambient temperature (AT), refrigerator (RT), and microwave (MT) thawing. WT, LT, and AT cannot maintain a specified constant temperature during thawing, whereas MT consumes substantial energy. On the basis of the shortcomings of the above methods, a constant temperature water immersion thawing system using fixed-frequency refrigerator compressor casing heat storage (CWT-CCTS) is designed. The CWT-CCTS recycles the waste heat of the compressor casing and uses the heat to thaw frozen food in constant temperature water. The new system not only provides a new heat source for thawing but also reduces the overall energy consumption and noise of the system during operation. Under a stable full-load operating condition of the refrigerator, CWT-CCTS can reduce the compressor casing and discharge temperatures by 3.8°C and 2.5°C, respectively. The water loss rate of CWT-CCTS is only 15.9% of MT, demonstrating a decrease of 84.1%. In terms of thawing, the maximum power consumption saved by the device is 516.79 kW·h per year in comparison with MT, and the cost of the device can be recovered after 178 days of use     

The hydrogen flow characteristics of the multistage hydrogen Knudsen compressor based on the thermal transpiration effect

Multistage hydrogen Knudsen compressor based on the thermal transpiration effect has very exciting prospect for the hydrogen transmission in the micro devices. Understanding of the hydrogen flow characteristic is the key issue for the designs and applications of the hydrogen energy systems. Firstly, the numerical models of the multistage hydrogen Knudsen compressor are established. The distributions of the rarefaction, velocity and temperature at different stages of the hydrogen flow are calculated and presented. Moreover, the dimensional pressure increases of the hydrogen gas flow are analyzed, and the flow behaviors in the microchannel and the connection channel are discussed. Secondly, the numerical simulation at different connection channel height is implemented, and the hydrogen gas flow characteristics in the connection are analyzed. Especially, the performances of the pressure drop in the connection channel under different channel heights are studied, and the hydrogen gas compression characteristics of different cases are compared and discussed. Also, the effect of the connection channel height on the hydrogen gas pressure increase in the microchannel is investigated. The studies presented in this paper could be greatly beneficial for the hydrogen detection and transmission.     

A new high-pressure clearance seal with flexible laddered piston assembly in oil-free miniature compressor for potential hydrogen applications and investigation on its dynamic sealing efficiency

In this paper, a new flexible laddered piston assembly of clearance seal without any soft seal part was proposed for a long life time run of high-pressure stage in oil-free miniature compressor for potential hydrogen applications. In this assembly, the functions of radial load bearing and gas sealing were undertaken independently by large and small piston. The dynamic sealing performance evaluation was carried out by comprehensively considering the real-time variation of gas properties and piston motion with thermodynamic process in the compression chamber. Simulation study shows that the introduced clearance gap has a great influence on the expansion, compression and discharge process. Leakage through the clearance would lead to the in-cylinder pressure drop during the discharge process and bring about oscillation and earlier closure of the discharge valve. Sealing clearance exert more significant influence on the sealing efficiency in the high-pressure stage compared to sealing length and shaft speed.     

基于压缩机-支架系统的异常噪声研究

针对某乘用车发动机转速在1 573 r/min，压缩机开启时车内噪声异常的问题，对样车进行试验分析与诊断，对压缩机-支架系统进行仿真分析，提出改进方案并验证改进效果。利用LMS声振信号采集系统采集振动噪声数据，采用频谱分析、阶次追踪等方法，并结合压缩机-支架系统模态仿真结果，确定车内异常噪声是压缩机轴频21阶与压缩机-支架系统3阶模态频率接近发生共振造成的。通过优化支架结构来提高压缩机-支架系统3阶模态频率以此来避免共振，并换装橡胶驱动盘缓和压缩机输入扭矩波动。将改进结构进行整车试验，结果表明：匀速工况空调开启时问题转速下，车内噪声降低了2.5 dB(A)；匀加速工况空调开启时发动机转速1 500~1 650 r/min区间，车内噪声无峰值，其余转速空调开启时改进前/后车内噪声基本不变，噪声波动趋势平缓。     

MVR浓缩硫酸铜技术在实际生产中的优势

为了适应市场需求，契合企业发展理念，实现企业发展目标，江西铜业贵溪冶炼厂电解车间打破单效蒸发生产硫酸铜的传统模式，自主设计了一套适用于硫酸铜生产的多效 MVR 蒸发生产系统，实现了节约能源、降低成本的目标。     

浅谈离心式压缩机在浮法玻璃生产中的应用前景

采用废热锅炉产生蒸汽驱动汽轮机来带动离心式压缩机,为浮法玻璃生产服务,从而节约动力投资,降低产品成本,为玻璃厂在节能降耗方面进行大胆尝试提供一个发展方向.     

HPY18-10/7-K型矿用移动滑片空气压缩机的维护

介绍了HPY18-10／7-K型矿用移动滑片空气压缩机的工作原理，分析设备故障原因，指出操作运转中的注意事项，给出排除设备故障的办法。